Ferro Nickel Processing Plant

The financial feasibility analysis for construction plan of ferro

The objective of the study is to comprehend the feasibility for construction plan of smelter plant to process the nickel laterite into ferro-nickel (Fe-Ni). PT. Macika Mineral Industries (PT.

Advances and Innovations in Ferronickel-Making | SpringerLink

Based on a detailed overview of nickel utilization from laterite ores, it provides the advances of four main methods for laterite ore processing, including the solid-sate reduction-magnetic separation process, the rotary kiln reduction-electric arc furnace smelting process, the Krupp-Renn process, and the sintering-blast furnace smelting process.

Indonesia's Antam to start building new nickel smelter, HPAL plant …

Among the items in the feasibility studies are the possibility of using natural gas to power the HPAL plant. Most nickel processing facilities in Indonesia are currently powered by coal. "We are looking into using gas power for the HPAL plant, but the feasibility study is needed to make sure the economic viability of the project is not ...

"Around the Nickel World in Eighty Days": A Virtual Tour of …

The Pomalaa plant processes nickel ore into 18 to 21% Ni in ferro-nickel ingots and shots for export. The plant has 4 dryers; 4 reduction kilns; 3 electric furnaces (EF) and 2 …

Ferronickel

The mineral resources of nickel are outlined with emphasis on oxide–silicate (laterite) ores processing. The technology of ferronickel smelting and all steps in the processing chain (roasting, smelting, desulfurization, and oxygen refining in converters) are discussed.

Recycling of Nickel-Slag Tailings into Liquid Products: A

We study the structure, chemical composition, and phase composition of slag tailings at the Southern Urals Nickel Plant (SUNP). This information was used to design an integrated process for reprocessing of nickel-slag tailings. The first step is to hold the slag/metal melt in a crucible for 15 min at 1300–1400°C, resulting in formation of a ...

Vale to sell 14% stake in Indonesia unit

Vale is also partnering with China's Shandong Xinhai Technology Co. Ltd and a unit of China Baowu Steel Group Corp. Ltd to build a ferro-nickel plant. The projects are expected to take Vale Indonesia's refining capacity from around 75,000 tonnes per year to nearly 300,000 tonnes once in operations.

Nickel Laterite Smelting Processes and Some …

Bakker et al. investigated the application of the ISASMELT TM process in the nickel pyrometallurgy field, including the smelting of sulfide-type nickel ores, conversion of nickel mattes, and ferro-nickel production from laterites.

FROM ORE TO FERRONICKEL DESCRIPTION OF THE …

pyro metallurgical plant that produces ferronickel from ore. Ferronickel is iron and nickel alloy, mainly used in stainless steel production. The ore used in Euronickel Industries is ordinary soil (earth) that just contains a higher concentration of iron (Fe) and nickel (Ni). The com-position of the Earth's core is mainly an alloy of nickel and

Production of FeNi from high iron nickel ores

As time went by and the process was adopted in more plants, more experience with different ores and reductants was obtained both in commercial and pilot plant operation. Several ... Ferro Nickel grades from 12 to 50 percent Nickel and discharge slags up to 75% FeO content are feasible. The future trends within the RKEF process 51 . C 0

The Nickel Production Methods from Laterites and …

In this work, the metallurgical treatment methods of nickeliferous laterites are examined and among them the Greek ferronickel (Fe-Ni) production process. Nickel laterites belong to one of the two big nickel ore categories. The other …

"Around the Nickel World in Eighty Days": A Virtual Tour of …

The Pomalaa plant processes nickel ore into 18 to 21% Ni in ferro-nickel ingots and shots for export. The plant has 4 dryers; 4 reduction kilns; 3 electric furnaces (EF) and 2 refining lines. Power generated at site by diesel (8) generators and coal (2) generators.

Vale to sell 14% stake in Indonesia unit

FERRONICKEL PRODUCTION AND OPERATION

Production of ferro-nickel by pyrometallurgical process is still the most widely utilized method for the processing of nickel lateritic ores. The Ni-content of lateritic ore is normally low and in the range of 0.8 3 - %. The most important production route is the RKEF (rotary kiln -electric furnace) process [ 1, 2, 3].

Open Access proceedings Journal of Physics: Conference …

in Indonesia to process nickel saprolite to become Ferro Nickel, Nickel Pig Iron, Nickel Matte. This study is aimed to assess the potential implementation of High-Pressure Acid Leaching ... plants have been operated under typical high-temperature conditions (temperature about 250° C) and pressure conditions (about 4Mpa) in autoclave system [6

(PDF) Nickel Laterite Smelting Processes and Some

Paciﬁque and Falconbridge agreed to establish a ferro-nickel plant in New Caledonia with the aim of. ... The low-grade ferro-nickel production process can be regar ded as the second most important.

Nickel

Eramet, a leader in the nickel market - Ferronickel, Nickel ore, Nickel ferroalloys

"Around the Nickel World in Eighty Days": A Virtual Tour of …

The FeNi Production Route

Ferro-nickel (FeNi) as well as ferro-chrome is the major alloying agent in the production of stainless steel. Within the steelmaking facilities at Uddeholm in Sweden, a group of engineers pioneered and developed in the early 1970s, …

Nickel processing

Nickel processing - Extraction, Refining, Alloying: The extraction of nickel from ore follows much the same route as copper, and indeed, in a number of cases, similar processes and equipment are used. The major differences in equipment are the use of higher-temperature refractories and the increased cooling required to accommodate the higher operating temperatures in nickel …

Improving the rotary kiln-electric furnace process for …

The primary pyrometallurgical route to produce ferronickel from laterite nickel ores is the Rotary Kiln-Electric Furnace (RKEF) process. In the RKEF process, minerals undergo calcination and partial reduction in a rotary kiln.

Ferronickel

The mineral resources of nickel are outlined with emphasis on oxide–silicate (laterite) ores processing. The technology of ferronickel smelting and all steps in the processing chain …

Improving the rotary kiln-electric furnace process for …

The RKEF process was first applied commercially to treat New Caledonian ore in the late 19th century [3].In general, the literature establishes three stages in the RKEF process [1], [4], [10], [11]: I) drying or preheating in a rotary dryer, II) calcination and partial reduction in a rotary kiln, and III) smelting in an electric arc furnace.The RKEF process is quite mature and …

The Nickel Production Methods from Laterites and the …

(PDF) Improving the rotary kiln-electric furnace process for

The primary pyrometallurgical route to produce ferronickel from laterite nickel ores is the Rotary Kiln-Electric Furnace (RKEF) process. In the RKEF process, minerals undergo calcination and ...

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Nickel

Nickel plants are some of the most complex metallurgical facilities in the world. A multitude of challenges and roadblocks can converge when companies try to design, build—and ultimately run—these mammoth operations. ... We help our clients with everything related to the pyrometallurgical processing of nickel—both sulfides and laterites ...

An economical process for stainless steel production from nickel …

Figure 1 An integrated stainless steel production line of Nippon Yakin Kogyo Co., Ltd. FERROUS AND NON-FERROUS ALLOY PROCESSES 3 2-2) Ferro-nickel production technique (1) Ferro-nickel production processz> The whole process consists of three processes; pretreatment process, smelting process and separation process, as shown in Figure 2.